Applications Overmolded Applications

Custom Electrical Connectors for Any Overmolded Application

Whether for overmolded and insert-molded connectors or overmolded assemblies, Bead has a long history providing pins for a variety of related applications in industries such as automotive, telecom, aerospace, industrial, medical and more.

Bead's contact pins can be used for power, signal, or even electro-mechanical applications as part of an insert molded or over molded connector.

Benefits

With this expertise, we are well-equipped to handle overmolded electrical connectors for practically any scenario. The benefits of Bead Electronics’ Overmolded or Insert Molded Solutions include:

sample-application-overmolde-2Seamless Integration

Metal pins support insert molded or over molded connector designs integrating the metal electrical contact portion into the molding process to seamlessly combine one or multiple materials into a part to improve product design, performance and aesthetics.

Durability

Safe handling of overmolded or insert molded connectors for protection in electronic enclosures against intrusions including dust, accidental contact and more. In addition, these connectors can maintain structural integrity and can protect the connection in harsh environments.

Customizability

Custom connectivity based on connector size, pin shape, base metal & plating, mounting options & other application specific requirements like a retention feature or bent / right angle pin.

Solutions

We’ll work with your design team to optimize the pin design for your assembly process including pin insertion, packaging (e.g. tape & reel & other requirements. Send Bead your requirements and our engineering team will turn them into a working custom solution. With our unique manufacturing and processing capabilities, our engineering team is able to design, tool and produce custom solutions very quickly with minimal non-recurring engineering (NRE) charges. Learn more about our:

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Custom Contact Pins

End-to-End Pins-new

End-to-End Pins

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Pin Assemblies

 

Solid Wire Pins

Solid Wire Pins

Industries

Our contact pins can be use in overmolded assemblies in many applications, such as those that must withstand harsh environments, sterilization, and more. In addition, overmolded assemblies are great for applications that require frequent mating/unmating or color coordination.

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Our custom contact pins are designed to withstand harsh environments, making them ideal for use in aerospace equipment where performance is extremely important.

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industry-Automotive-banner-ctaOur contact pins can be use in overmolded assemblies in many applications, such as those that must withstand harsh environments, sterilization, and more. In addition, overmolded assemblies are great for applications that require frequent mating/unmating or color coordination.Our rugged through hole and hybrid SMT components are designed to withstand harsh, high-vibration environments, making them ideal for use in the engine and passenger compartments of cars, trucks and heavy equipment.

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industry-Healthcare-banner-cta2Our contact pins can be use in overmolded assemblies in many applications, such as those that must withstand harsh environments, sterilization, and more. In addition, overmolded assemblies are great for applications that require frequent mating/unmating or color coordination.

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industry-IT-banner-ctaOur custom contact pins are designed to reduce waste and prevent imperfections via our unique swaging process for increased reliability in your electronics. 

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industry-Telecom-banner-cta copyOur custom contact pins are designed to withstand harsh environments, making them ideal for use in telecom equipment.

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